Kyburz production building in low-tech timber construction

Construction of the new production building for Kyburz Switzerland AG began in August 2023. The two-storey building has a gross floor area of 13,522 m² and consolidates the company’s previous three locations. It includes logistics and storage areas, a workshop, technical rooms, a showroom, a museum, production and development spaces, a receiving and dispatch area, a recycling zone, meeting rooms, offices, training rooms, research labs, a gallery, a terrace, and a test track for small electric vehicles. The heart of the building is the production hall, surrounded by offices and workshops. All rooms, including the offices, are accessible via ramps, allowing access by Kyburz electric vehicles or bicycles.

Staged timber erection
Our project team carried out the timber structure erection in stages. This allowed seamless coordination of on-site construction with the element production in Blumer Lehmann’s workshop. It also enabled efficient use of the limited installation areas on site. The hall meets Minergie-ECO and SNBS Gold standards for sustainable building. From a bird’s-eye view, the building resembles a crocodile. It connects the Embraport logistics area with the residential zone along Stationsstrasse and simultaneously acts as a noise barrier.

Facade design
The open façade is clad with 24 x 240 mm spruce boards. The N2-grade boards were processed raw-sawn with gang saw cuts in our sawmill, pressure-treated in dark brown, and visibly fixed with a 10 mm gap between each board.

Portrait Markus Rutz Division Manager Timber Construction Excellence Blumer Lehmann

Markus Rutz

Division Manager Timber and Modular Construction | CH
Member of the Executive Board

+41 71 388 58 40
markus.rutz@blumer-lehmann.com
Truck at a loading dock of the new Kyburz production building at Embraport.

The new Kyburz site at Embraport was built using sustainable low-tech timber construction and equipped with all facilities for efficient operation.

Close-up view of the façade and windows of the new Kyburz production building.

The façade is made of dark brown pressure-treated spruce boards.

Shed roof with photovoltaic panels on the Kyburz Switzerland AG production building.

A photovoltaic system is installed on the shed roof of the production building, supplying the majority of the required operational electricity.

Interior of the Kyburz production building featuring abundant timber.

Extensive exposed timber and the glass façades of the shed roof create pleasantly bright working conditions in both the production hall and the offices.

Interior view of the Kyburz production building at Embraport.

Various wood materials were used in the timber construction: OSB oriented strand boards, DWD wood fibre boards, DUO glulam beams, solid wood, and glulam beams for the truss members.

Exterior view of the entrance area of the Kyburz production building.

The covered entrance area provides visitors with shelter from the rain when entering and exiting.

View into the new, still empty Kyburz production hall.

All rooms are accessible via wide passageways and ramps, allowing access by electric vehicle or bicycle.