Kyburz production building in low-tech timber construction

Construction of the new production building for Kyburz Switzerland AG began in August 2023. The two-storey building has a gross floor area of 13,522 m² and consolidates the company’s previous three locations. It includes logistics and storage areas, a workshop, technical rooms, a showroom, a museum, production and development spaces, a receiving and dispatch area, a recycling zone, meeting rooms, offices, training rooms, research labs, a gallery, a terrace, and a test track for small electric vehicles. The heart of the building is the production hall, surrounded by offices and workshops. All rooms, including the offices, are accessible via ramps, allowing access by Kyburz electric vehicles or bicycles.

Staged timber erection
Our project team carried out the timber structure erection in stages. This allowed seamless coordination of on-site construction with the element production in Blumer Lehmann’s workshop. It also enabled efficient use of the limited installation areas on site. The hall meets Minergie-ECO and SNBS Gold standards for sustainable building. From a bird’s-eye view, the building resembles a crocodile. It connects the Embraport logistics area with the residential zone along Stationsstrasse and simultaneously acts as a noise barrier.

Facade design
The open façade is clad with 24 x 240 mm spruce boards. The N2-grade boards were processed raw-sawn with gang saw cuts in our sawmill, pressure-treated in dark brown, and visibly fixed with a 10 mm gap between each board.

Portrait Markus Rutz Division Manager Timber Construction Excellence Blumer Lehmann

Markus Rutz

Division Manager Timber and Modular Construction | CH
Member of the Executive Board

+41 71 388 58 40
markus.rutz@blumer-lehmann.com
The new Kyburz site in Embraport was built using a sustainable low-tech timber construction method and equipped with everything needed for efficient operations.

The new Kyburz site in Embraport was built using a sustainable low-tech timber construction method and equipped with everything needed for efficient operations.

The facade is made of dark brown impregnated spruce boards.

The facade is made of dark brown impregnated spruce boards.

A photovoltaic system is installed on the sawtooth roof of the production building, supplying the majority of the electricity needed for operations.

A photovoltaic system is installed on the sawtooth roof of the production building, supplying the majority of the electricity needed for operations.

The visible timber and the glass fronts of the sawtooth roof create pleasantly bright working conditions in the production hall and offices.

The visible timber and the glass fronts of the sawtooth roof create pleasantly bright working conditions in the production hall and offices.

Various timber materials were used in the construction: OSB boards, DWD wood fibre boards, DUO laminated beams, solid wood, and glulam for the truss girders.

Various timber materials were used in the construction: OSB boards, DWD wood fibre boards, DUO laminated beams, solid wood, and glulam for the truss girders.

The covered entrance provides visitors with shelter from the rain when getting in and out of vehicles.

The covered entrance provides visitors with shelter from the rain when getting in and out of vehicles.

All areas are accessible via wide passages and ramps, even with electric vehicles or bicycles.

All areas are accessible via wide passages and ramps, even with electric vehicles or bicycles.